Raypak P-R185BL to P-R405BL Uživatelský manuál

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Part No. 240612
CATALOG NO. 6000.52-AK
Effective: 05-01-04
Replaces: 03-15-04
INSTALLATION
AND OPERATING
INSTRUCTIONS
This manual should be maintained in legible condition and kept adjacent to the
heater or kept in a safe place for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
Fig.# 9478
RP2100
SWIMMING POOL
and
SPA HEATER
Atmospheric Models
P-R185B to P-R405B
C-R185B to C-R405B
Low NOx Models
P-R185BL to P-R405BL
C-R185BL to C-R405BL
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Strany 1 - INSTRUCTIONS

Part No. 240612CATALOG NO. 6000.52-AKEffective: 05-01-04Replaces: 03-15-04INSTALLATIONAND OPERATINGINSTRUCTIONSThis manual should be maintained in leg

Strany 2

SECTION 1 - RECEIVING EQUIPMENTOn receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton

Strany 3 - CONTENTS

12"Minimum12"Minimum4"MinimumHEATERSheet Metal24 Gauge11 IMPORTANT NOTICEThese instructions are intended for the use of qualifiedperson

Strany 4 - PART ONE

Heaters must not be installed under an overhang of less than three (3) feet from the top of the heater. Three (3) sidesmust be open in the area under

Strany 5 - MILLIVOLT SYSTEM

INDOOR HEATER INSTALLATIONThe design is also certified for indoor installation when equipped with the approved draft hood.For Canada, indoor install

Strany 6 - ELECTRONIC IGNITIONS SYSTEMS

14SECURING THE TOP PANEL COVERINDOOR KIT ONLY7. Reinstall the louvered top.8. Mount the draft hood onto the adapter plate lip insidethe heater. See Fi

Strany 7 - CARE PROCEDURES

15INSTALLING THE TOP COVEROUTDOOR KIT ONLY22. Remove the two pieces of metal tape holding the toppanel cover up and discard.23. Insert the rear two ta

Strany 8 - IMPORTANT FREEZE INFORMATION

16 SPECIFICATIONS AND DIMENSIONS*Electrical Connection On Left Side is 19-1/8".a. All Air From Inside The Building:Each opening shall have a mini

Strany 9 - For ASME Heaters only

VENT PIPINGVent piping the same size as the draft hood outlet isrecommended, however, when the total vent height is atleast ten (10) feet (draft hood

Strany 10 - PART TWO

Fig. # 8149NOTE: Do not use Teflon tape on gas line pipe thread.A flexible sealant is recommended.A minimum of 7" W.C. and a maximum of 14"

Strany 11 - (Opposite Water side)

19High temperature CPVC Header Flanges and headerFlange Nuts are provided. If there is any possibility ofback- siphoning when the pump stops, it is s

Strany 13 - ASSEMBLY PROCEDURE

20CAST IRON HEADRERS (ASME MODELS)Heater must be located so that any water leaks will notdamage the structure of adjacent area. High temperature2"

Strany 14

21 PRESSURE RELIEF VALVE INSTALLATIONTo conform to local building codes, it may be necessaryto install a pressure relief valve. A 3/4" pressure

Strany 15

22 HEAT EXCHANGER PRESSURE DROP TABLES

Strany 16 - Fig # 9037.2

231. Remove right and left side access panels (Figure 1).2. Disconnect wires at high limit, AGS (automatic gasshutoff), and pressure switch on the inl

Strany 17 - VENT PIPING

24Option Location For LeftSide Field WiringSwayBraceBonding Lug(Standard Location)Bonding Lug(Optional Location)Fig. # 9470Control Box(Factory Mounted

Strany 18

25NOTE: Input power to the heater (120/240V) can be supplied from the load (pump) side of time clock or directly fromthe switch/GFCI power source. I

Strany 19 - Fig. #2002.1

26 WIRING DIAGRAM - MILLIVOLT (MECHANICAL THERMOSTAT)

Strany 20 - Fig. # 8093.1

WIRING DIAGRAM - IID (Atmospheric)27

Strany 21 - Fig.#2003

WIRING DIAGRAM - IID (Low NOx)28

Strany 22

Control PanelMounting Screws (4)Fig. #RP 8267 CONTROL ADJUSTMENTS MILLIVOLT CONTROLSThe pool or spa water temperature is controlled by thepool

Strany 23

CONTENTS34 PART ONEOWNER'S OPERATING INSTRUCTIONS4 SECTION 1START-UP PROCEDURES4 Before Start-Up5 Lighting Instructions & Shut-Off Procedures

Strany 24 - ELECTRICAL WIRING

30PROGRAM MODE BUTTONNotice to owner- Thermostat operationYour heater is equipped with a microprocessor controlled thermostat that controls the pool o

Strany 25 - TRANSFORMER WIRING

31 DIAGNOSTICSThe RP2100 Digital heater is equipped with on-boarddiagnostic controls. If there is a safety fault, a fault codewill be displayed along

Strany 26

32REMOTE CONTROL INSTALLATION AND OPERATIONCAUTION: Before installing remote controls to the RP2100 Digital Heater, read the following:The Raypak RP 2

Strany 27

33REMOTE CONTROL WIRINGImportant Installation Notes for Remote or External Wiring Configuration• Remote wiring must be run in separate conduit.• Remot

Strany 28

FLAME ROLL-OUT SAFETY SWITCHAtmospheric heaters are equipped with a thermal cutoffdevice to prevent flame roll-out in the event the heatexchanger bec

Strany 29 - Fig. #9473

PILOT REMOVAL AND CLEANING1. Disconnect pilot tubing and wires from gas valve.2. Remove pilot assembly from burner tray.3. Remove pilot from bracket.

Strany 30 - DIGITAL THERMOSTAT CONTROLS

TUBE CLEANING PROCEDUREEstablish a regular inspection schedule, frequency de-pending on local water condition and severity of service.Do not let the

Strany 31 - Fig# 9485

The Raypak Low NOx Pool Heaters are certified andtested under the ANSI Z21.56.CSA 4.7 standards forgas-fired pool heaters.The heater should be instal

Strany 32 - Fig# 9480

38 BURNER DRAWER REMOVAL1. Shut off main electrical power switch to heater.2. Shut off gas upstream of heater.3. Remove front door.4. Disconnect gas l

Strany 33 - REMOTE CONTROL WIRING

MECHANICAL (FOR QUALIFIED SERVICE PERSONNEL ONLY)IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specif

Strany 34 - ADJUSTMENT RANGE

4 BEFORE START-UP BURNERSClean main burners, combustion fan and air louvers ofdust, lint and debris. Keep heater area clear and free fromcombustibles

Strany 35 - Orifice

If pilot burner remains lit.Jump across pressureswitch terminalsIf main burner does notfire, remove jumperCheck for adequate waterflow from filterRepl

Strany 36 - Retainer Plug

NOTE: Before troubleshooting, familiarize yourself with the start-up and checkoutprocedure.Check line voltage power, low voltage transformer, limit co

Strany 37 - LOW NOx POOL HEATERS

42 DIGITAL CONTROL LOGIC - FLOW CHART

Strany 38 - LOW NOx HEATERS (CONTINUED)

NOTE: To supply you with the correct part it is impor-tant that you supply the model number, serial numberand type of gas when applicable.Any part re

Strany 39 - PROBLEM CAUSE SOLUTION

44ILLUSTRATED PARTS LIST

Strany 40 - RAYPAK POOL OR SPA HEATER

45Fig. #8124Honeywell MV Fig. #8107Fig. #93696-P 3-P9-P8-P1-P5-P2-P LOW NOx BURNER TRAY PILOT ASSEMBLIES7-P9-P2-P4-P9-P7-P10-PHoneywell IID Atmospher

Strany 45 - PILOT ASSEMBLIES

4. Push the gas control knob slightly and turnclockwise to "Off". Do not force.5. Replace heater door panel.1. Set the therm

Strany 48

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (800) 872-9725Raypak Canada LTD, 2805 Slough Street, Mississauga, Ontario, Cana

Strany 49

A. This appliance is equipped with an ignitiondevice which automatically lights the pilot. Donot try to light the pilot by hand. B. BEFORE OPERA

Strany 50

AFTER START-UPFeel the inlet and outlet pipes. Outlet pipe should be onlyslightly warmer than the inlet. It should not be hot. VISUAL INSPECTIONWit

Strany 51

4. Make visual check of the burner and pilot flame.Flame pattern on the main burner and pilot is indi-cated in the previous illustration. Yellow flam

Strany 52 - Litho in U.S.A

WINTERIZING THE POOL & SPA HEATERHeaters installed outdoors in freezing climate areas aresubject to be shut down for the winter. Observe thefollow

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