INSTALLATION AND OPERATION INSTRUCTIONSSEQUENCING MODULATING CONTROLSfor Hydronic Heating SystemsThis manual attempted to be complete and accurate at

10 Raypak, Inc.WIRING THE SYSTEM PROVE (TERMINALS 29, 30)• The Prove feature is provided to check system component operation. • A typical use of

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 11WIRING TO MODULATING MOTORSWIRING THE 4-20MA MODULATING MOTORS (A TERMINALS

12 Raypak, Inc.----------- SETTINGS ------------Season WinterSet Point 140 F<System Settings><Maintenance><Histories><System S

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 13----------- SETTINGS ------------Season WinterSet Point 70 F<System Set

14 Raypak, Inc.STARTUP SETTINGSPROGRAM CHANGE SETTINGSTo be able to change the TempTracker mod+ settings the Program/Run Switch must be set to Progra

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 15 steel and cast iron boilers or boilers with low turndown ratios.• There

16 Raypak, Inc.SENSOR FAULTAllOff,AllOn Default:AllOnButton: MENU/<System Startup>/.../Sensor FaultThe Sensor Fault will determine the

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 17OPERATING SETTINGSPROGRAM CHANGE SETTINGSTo be able to change the TempTracke

18 Raypak, Inc.OUTDOOR CUTOFF TEMPERATUREAdjustableOff,20ºF-100ºF,On Default:65ºFButton: MENU/Set Point/Outdoor Cutoff inSetPointButton: ME

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 19SYSTEM SETTINGSButton: MENU/<System Settings>The Settings 1 and Settin

2 Raypak, Inc.TEMPTRACKER MOD+ LAYOUT. . . . . . 3TEMPTRACKER MOD+ OVERVIEW . . . . 4Reset Ratio/Outdoor Reset . . . . . . . . .

20 Raypak, Inc.LAG DELAYAdjustable0minto60min Default:0minButton: MENU/<System Settings>/Lag Delay• The Lag Delay requires the previous

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 21• The amount of Setback selected is subtracted from the Set Point when a S

22 Raypak, Inc.SET TIMEButton: MENU/<System Settings>/<More Settings>/Set TimeButton: MENU/<System Settings>/<More Settings>/

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 23MAINTENANCEButton: MENU/<Maintenance>The Maintenance menu gives access

24 Raypak, Inc.CONFIGURATIONButton: MENU/<Maintenance>/<Conguration>• This menu option provides a consolidated view of the Startup and

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 25BOILER STAGE SETTINGSButton: STAGE/The Stage menu offers the capability of a

26 Raypak, Inc.TROUBLESHOOTINGSENSOR INPUTSDisplay shows Sensor OPEN or SHORT When OPEN, Check the sensor is connected and the wires are continuous

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 27Boilers are Short-Cycling• LagDelay- Increase the Lag Delay only if all

28 Raypak, Inc.MULTIPLE MODULATING BOILERSDIRECT HEATING PIPING DIAGRAM--------SYSTEMABCD12RUNPROGRAMDO NOT APPLY ANY VOLTAGETO INPUT TERMINALS345678

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 29MULTIPLE MODULATING BOILERSDIRECT HEATING WIRING DIAGRAM--------SYSTEMABCD12

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 3--------SYSTEMABCD12RUNPROGRAMDO NOT APPLY ANY VOLTAGETO INPUT TERMINALS34567

30 Raypak, Inc.MULTIPLE MODULATING BOILERSHEATING WITH BUFFER TANK PIPING DIAGRAM--------SYSTEMABCD12RUNPROGRAMDO NOT APPLY ANY VOLTAGETO INPUT TERMI

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 31MULTIPLE MODULATING BOILERSHEATING WITH BUFFER TANK WIRING DIAGRAM--------SY

SPECIFICATIONSVoltageInput: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Raypak, Inc.TEMPTRACKER MOD+ OVERVIEWSEQUENCES UP TO 4 FULLY MODULATING STAGES.The TempTracker mod+ is the perfect control whenever multiple fully

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 5UNDERSTANDING OPERATION CONCEPTThe TempTracker mod+ has multiple operating mo

6 Raypak, Inc.MAKE SURE YOU HAVE THE RIGHT CONTROLIf you need the TempTracker mod+ to do additional tasks that either are not listed or do not know h

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 7System Run-On• This feature lets the TempTracker mod+ run the SYS relay for

8 Raypak, Inc.INSTALL THE SENSORSHEATING/STORAGE TANK SYSTEM SENSOR (HSS) INSTALLATIONLOCATING HSS• Put the Heating System sensor approximately 10&

TempTracker mod+ & TempTracker mod+ Extension Installation Manual 9WIRINGWIRING THE POWER (TERMINALS 1, 2)• Bring the 120VAC 60Hz power wires